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Ultrasonic Welding
Ultrasonic welding is a solid-state welding technology that uses high-frequency mechanical vibrations (typically 15-70 kHz) to join materials. Its core principle is to use frictional heat to melt the contacting surfaces and form molecular bonds. Ultrasonic welding, as a highly efficient solid-state joining technology, offers the following key advantages
Broaching
Broaching is a machining process that uses specialized tools (called broaches) to remove material. Broaches are multi-tooth cutting tools with progressively larger sizes, enabling them to remove entire sections of a workpiece in a single pass. This process is particularly suitable for producing high-precision internal keyways, splines, and other complex features.
Aluminum Die Casting
Aluminum die casting is a versatile and efficient manufacturing process used to produce complex metal parts with high precision. The process involves injecting molten metal into a mold cavity under high pressure, causing the metal to solidify and take the shape of the mold. Because it produces parts with high dimensional accuracy, smooth surfaces, and high mechanical strength, it is widely used across a wide range of industries.
Forming
Sheet metal forming (Forming) is a process that transforms sheet metal into a desired shape through plastic deformation. Its core advantages and technical features are as follows: It is suitable for mass production of complex parts, such as automotive body parts, and achieves high-precision forming through die processing.
Gas Metal Arc Welding (GMAW)
Gas Metal Arc Welding (GMAW), also known as MIG welding or MAG welding, is a welding process that uses a continuously fed wire to generate an arc between the wire and the base metal, melting the wire and forming the weld. Shielding gas is employed to shield the weld pool from atmospheric contamination.
Laser Welding
Laser welding is a highly efficient and precise welding technology that utilizes a high-energy-density laser beam as a heat source. Localized heating melts the material, forming a specific molten pool and joining metal parts. Its core principles can be categorized as heat conduction welding (low power density, shallow penetration) and deep penetration welding (high power density, resulting in a "keyhole" structure and strong penetration).
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